Tough layup vid

Hi All:

Here is a great video showing how tough carbon fiber can be. :slight_smile: Also notice how light it is. I can hardly roll my poly kayak up on its side at more than 90 pounds.

http://www.youtube.com/watch?v=7dtk818WSiU&feature=related

Jim

Peace through Victory - the only lasting peace

sledgehammer, rubber mallet.

Eh.

But how much inter laminar debonding just happened :wink:

No doubt there was some damage at some level. Everything takes its toll. :wink:

Jim

Awesome looking boat! I fish from it.

Good point Riff.

Call me jaded, but all I could think of when I was watching that video is who made it: Philippines? Costa Rico? Mexico? Thailand? If he’s beating on it like that, its disposable, which means he didnt pay for American labor. My 2 cents.

Er…deadblow hammer…not really a rubber mallet I guess.
Still. Beat a fiberglass one, or even plastic…it will bounce off I would think.
Now, beat it with full force, with a pointed object…like a rock, THEN let’s talk. There is a difference between a blunt impact, and sharp point impact. My main project couldn’t stop a 7.25mm round, but it will NEVER break under a hammer blow!

Still…would like to have a CF kayak…those things are f’in heavy when the water turns to crap, you aren’t experienced, and have to drag the boat 3 miles in the sand.

Hey Jim: Have you done any reading on Soric as a core?

Hope they sell that one as a ā€œfloor modelā€ with a discount. I’d hate to buy one and find out they did that to my beautiful carbon kayak… :rolleyes:

JRL:

Just spent some time looking at Soric. Thanks for thinking
about it with me in mind. I have always thought poly honeycomb
would be the core of choice for a composite kayak. I had been
looking a Nida-Core’s scrimed honeycomb core, are any of you
using either of these products?

I have been trying to see the light (no pun intended) for the
vacuum infusion process for my project.

Please correct me if I am mistaken. :confused:

It seems as though the resin uptake is significant for an
infusion process at 1 kg/m^2 or 2.2 lbs. My ā€˜yak (18’ tandem,
24"W w/12-14" sides) will have approximately 11 meters (6 hull +
5 deck) of core material. If that is right it will uptake an additional
11 kilos in resin. :eek: 11k*2.2lb = 24.2 lbs. of resin or
24.2 lbs/8.8 lbs/gal is 2.75 gallons of resin! :eek:
Is this correct? I thought it would be lots better (lighter) than that.

My assumptions come from this product sheet:
http://www.lantor.nl/files_cms/bestand/40993.pdf

(I just went back to review the sheet and it lists the impregnated density of Soric
at 600 kg/m^3. So 11yds * .25" = approx 3"; 36"/3" = approx.
1/12 of a cubic meter. 600kg/12 = 50kg! which is even worse at
110 lbs. What is wrong with this calculation?)

What can I expect for resin usage/weight if I infuse about 33
yds. of CF/Kevlar hybrid cloth? Is that 6 oz * 33 yds / 16 oz/lb = 12.375 lbs.?

That’s 2 layers on the outside of hull
and 1 everywhere else, (inside of hull, in & out of deck) Will this layup work
or does it need to be the same in and out of hull for the core to work?
I am concerned about rock impacts at 6-8 NM/hr.

I’m sooo confused! :o

It looks as though prepreg is still the best option if I am to
build a light (40lbs) racing craft.

Thanks for letting think out loud…

Jim

CTJim
I’m interested in the Soric answers too - wonder if anybody else has used it.
I have done a few pieces and to say the least - its very interesting material. The first piece(s) were as mold reinforcement. WOW - it took 2 - 3 times the resin I expected - and I expected a lot.
They give a ratio that includes thickness of the Soric in your calculations. Did that.

Also - a very interesting property - it turned putty-like. As it took up the resin, you could work it and the material seemed to turn to a wet paper-mache’-like stuff.
Oh, its rock hard (sized for epoxy) but heavy - not bad for a mold - but not an ultralight!
I want to use it as core - so may lay up separately and try that then layup at B Stage (still green) in the second step - the mold.

As I play with it I’ll post if any more comes out. Maybe it needs its own thread?

Cheers - Jim

I thought thats how that stuff worked. Honestly, I would avoid it. Divynicell would be a better option if your trying to go light weight. Still looking forward to seeing your boat when your done with it.

I was also thinking about the room air pre preg mentioned in another thread. One of the benefits of oven cure pre preg is that you have a lot of time to make adjustments w/o it curing on you. Even better is that you can get it a little tackier if you hit it briefly with a heat gun. Im curious to see how the air cure pre preg will behave if your work time goes a little long.