Plaster Mold Making?

Just started a new job, and this is the first project I messed up on.

Anyone do plaster casting of molds, and have any tips?

I keep getting bubbles in the surface coat, and filling/sanding just will not do. :mad2:

is this a gelcoat faced plaster tool?

Your SPOSED to seal the plaster.

Plaster face, sealed after it’s dry.

I could have made a glass tool from this already. Plaster sounds like a good idea and all, but I just can’t get the surface good.

I think part of the issue is whit how I’m doing this. Face coat is a little thick and I think I should use smaller batches. The hemp used for reinforcement should be patted in more.

I may have just answered my own questions (from trial/error) But I’d just like some input from someone who has done this a bunch.

Were you using a superior Plaster such as Ultra-cal 30 or maybe Hydrastone ?

Other stuff may be inferior on surface finish by quite a bit !

aren’t you supposed to degas/pressure dissolve plaster if you want a perfect surface?

Shouldn’t have to if using the above products.There are also techniques involved to avoid air entrapment. But it is not difficult aside from heavy to handle.

I recall USG being printed on the bag, not quite sure.

First ,Brush a diluted solution of dish soap ,thenbrush on a Dental grade plaster , then your regular plaster. I used this method for making lost wax molds.

Please, do share

Very basic steps.

1)- Stir slowly and do not introduce more air.
2)- Use very clean containers.
3)-Cool clean water.
4)-Pour while still thin enough not to entrap air.
5)-Always pour in such a way to make the liquid rise.( Not run down hill)
6)- Don’t use low grade non-mold type plasters.