How do you cut/trim composites?

I’m curious to know what everyone one the forum uses. So I thought that it could be helpful to all to see this. Please feel free to add your choices. Make a choice based on what you know has worked or will work for you.

Wohoo a poll! Havn’t seen one of these on here for awhile. I like to use compression router bits on the mill.

My favorite method out what you polled is the sledge hammer. It’s really fun to break stuff. :slight_smile: Just not entirely effective.

Have you seen this recent thread on trimming?

It depends on the part for me. If its a straight part I’ll usually use a diamond cutt of bit on a dremel. If its a mroe curvy part I’ll use a IR reciprocating saw. For very curvy parts I’ll use a trim fixture with a router.

I use the dremel routing bit. It doesnt cut well and it makes a very very loud squeeling sound against the carbon fiber. Anybody have any better luck with a routing bit?

I’m amazed so many people selected water jet. That many people have 5 axis water jet cnc’s?

I was thinking the exact same thing.

I did recently spend some time at a shop that had two. It made me sick. :smiley:

The reason for this is that thread pointed by you. This way the poll could generate some surprises even for experts in cutting composites.

For instance we don’t have a water-jet, but we use all other means, depending on application but we can get water-jet cutting done outside. Our 4 axis mill usually uses a mix of cutters, single-two-and-three edge diamond bit tools (the cutting type rather than abrasive), some tungsten carbide with PVD coating… circular saws, cut-off wheels, bandsaws, hand held jigsaws (oh damn, forgot to add this one :frowning: ). But I found for pure composites, its hard to beat abrasive-water-jet. However, getting it done by someone close by can get expensive. The moment we have a metallic plate embedded in a composite, for instance aluminum 2024 against or titanium in carbon, even abrasive water jet can give heartaches, since the difference in densities and cutting characteristics can cut one layer and give a problem in the subsequent layer which can sometimes aggravate to a de-lamination of the metal/composite boundary.

So back to that sledge hammer :wink:
N

Does anyone else use Compression router bits?

Moved to Equipment Talk due to subject matter