What was your debulk like? Also did you use edge damn breather? And did you do a 8+ hour final debulk?
We did some tests and the edge damn breather had a pretty large effect on final strength of the laminates, so we do that on all parts now. The tds should have info on bagging and deubulking… i’ve noticed that most the OOA prepregs have the edge breathing as part of the procedure.
Also did you use perf or non perf relase?
We usually don’t have issues with pinholes as much as weird issues with sharp corners having a sorta boiled or gassed look. The smooth radius and flat parts tend to be ok.
I think in our case it’s a heating issue. We use tooling foam which, makes things a bit more slow to heat evenly. We found that a slow ramp and then a long dwell helped but didn’t eliminate the problems. I’m starting to think the various OOA prepregs have different abilities to breathe, the ones with the weaker breathing action have more issues it seems.