So long story short I posted a quick how-to video on making your own prepreg http://www.woodward-aerospace.com/carbon-fiber-prepreg.html
I stumbled upon this thread http://compositescentral.net/showthread.php?t=4597 and it quickly evolved into people needing a source on the embossed plastic, which is nearly impossible to find in quantities smaller than 2000yds…so the thread evolved and I’m asking anyone interested in buying to let me know and we can fulfill smaller orders.
To quickly quote the thread:
After talking with Anders and re-counting how many people have emailed or called us about a source for the embossed plastic, I figured I could “test the waters” a bit and take on the role as “middle-man”. I’d have to hire on some part-time help but that part is easy and I have no problem doing it as I have the space…and can always use an extra hand. However, I’m not going to do this for free obviously. The only thing I would charge is a small handling fee, shipping, and shipping supplies. I am more than happy to sell the materials at cost. Like I tell people that ask me to do some composite work “If you pay for the labor I can pay for the materials”. Basically most people don’t understand the enormous amount of labor that goes into making a plug, mold, part, etc.
If someone is willing to be the middle-man for less, or free, that’s fine and I would be happy to refer people to you but chopping up, packing, and shipping a bunch of rolls takes time…and time equals money. It’s difficult at this point in time to give quotes. I don’t believe in “minimum orders” so any amount would be fine but I would encourage at least 10 yards. I can also set-up price breaks for larger volume orders, let’s say starting at 100 yards. I don’t have any idea of what I would price it but normally I would wildly-guess that 2x the cost would pay for the handling part of things (so if my cost is $1 a yard I would charge ~$2 plus shipping). The price could change and I will post that as we know more.
What I’d like to know ahead of time is what the demand might look like. If you have any interest please reply to this thread with a quantity desired, or email me at parker@woodward-aerospace.com, or give us a call at 1-888-407-7797. My intention is not to make financial gains from this deal but rather to cover some costs and provide what seems to be a much needed, albeit niche, product to a market of composite experts looking to better control the quality of their product. That is essentially why we make our own pre-preg. Thanks for the consideration and please forward this to any who may be interested in the embossed plastic. The way I see it the more people we have interested the greater discount we could all get.
Also, please realize that it will be at least a month before anything is shipped out as Bloomer Plastics quotes 2-3 weeks plus delivery time. If enough people are truly interested then I’ll take this on so please contact me with a predicted quantity you would want. If for any reason I am unable to take this on I have a network of people that would likely be able to and if for some reason they are not I would gladly send any contact information/order info to someone that wanted to take this on.
Oh and I would basically be ordering the 3.0mil small diamond in yellow…what we currently use. It’s worked pretty well, even for very large pieces. I suppose very complex curves would be a bit difficult to lay into a mold or whatever but relief cuts and various other tricks that I’m sure you all possess would solve this…and of course we can always share new secrets learned.
Also, if you have any reservations about this, please contact me. I can assure you that all monies would be safe, and I’m not even asking at this point that people pay-in-advance. To give you a greater idea of our credibility we currently escrow deposits with a third party for our LP1 aircraft. These are $5,000 deposits and the reason we escrow them is to show our clients that our company is strong and plans to be around for a long time…we would never use deposits to fund research or development and that’s an important difference between us and many aviation businesses with new products. So I just wanted to say all that in case anyone has any worries especially because I’ve just joined this forum.
So with all that said…let us know ASAP what quantity you’d be willing to buy. Also email me your contact info (shipping address, phone #, name) or post it here if comfortable with that. All info will be kept private. If any profits are made from this we will donate 10% of profits to Composites Central. We believe in supporting websites and ventures like this.
Price-break details:
50 Yards- 5% off
100 Yards- 10% off
250 Yards- 20% off
500+ Yards- 30% off
1000+Yards- 50% off
Again, if we have enough people interested it’s possible I could get a price-break from Bloomers for a larger order. Just depends on what the demand is so let me know with quantities desired.
I think that should cover most peoples needs and beyond. Also the more you order the more you save on shipping if that wasn’t obvious. I will explore and post example shipping prices when I have them.
P.S. I’m still amazed at the power of the internet…20 years ago this would never happened, all these buyers and makers in one place. It’s just cool when you stop and reflect on it.